Key Performance Advantages
- High-Precision Engineering: Built with strict manufacturing tolerances to ensure stable continuous operation under fluctuating loads.
- Unmatched Reliability: Designed for 24/7 heavy industrial environments with minimal unplanned downtime.
- Low Noise & Vibration: Advanced rotor dynamics and sound-dampening enclosures significantly reduce acoustic footprints on-site.
- Simplified Maintenance: Modular layout and accessible service points reduce routine maintenance time and labor costs.
Advanced Technical Specifications & Customization Options
1. Zero-Leakage Sealing Technology
To prevent fugitive emissions and secure hazardous or valuable gases, SOLLANT offers fully customizable sealing solutions:
- Single and double mechanical seals
- Integrated gas-sealed and liquid-sealed configurations
- Specialized elastomer and O-ring materials tailored to specific chemical compatibilities
2. Flexible Air/Gas End Configurations
- Choose between single-screw and double-screw airend architectures.
- Select from liquid-injected or oil-free dry-running models depending on your gas purity requirements.
- Safety Highlight: The single-screw design utilizes a unique metal-to-non-metal meshing structure, effectively eliminating metal friction sparks to guarantee ultimate safety in explosive or volatile environments.
3. Liquid-Injected Screw Technology Benefits
Our specialized liquid-injected oil-free screw compressors can utilize alternative working fluids such as water, diesel, or dichloromethane as lubricants.
- Liquid Tolerance: Unfazed by liquid carryover into the front end; prevents severe vibration, rust, corrosion, or lubrication failure caused by fluid dilution and emulsification.
- Absolute Purity: Bearing lubrication is entirely isolated from the compression chamber, ensuring zero grease or mineral oil contamination in the gas stream.
Customization to Meet Specific Needs
We reject "one-size-fits-all" solutions. SOLLANT's technical team provides deeply customized solutions based on your gas composition, inlet temperature, discharge pressure, and on-site environment:
- Flow Rate and Pressure: Precise model selection based on process parameters to avoid oversizing or undersizing.
- Main Unit Materials: A wide range of options, including carbon steel, copper alloys, stainless steel (304/316L), and duplex stainless steel.
- Specialized Components: For highly corrosive media, we offer rotor coatings (such as Teflon or nickel-phosphorus plating) and specialized shaft seal materials.
Application Scenarios
- Recovery and boosting of associated petroleum gas/biogas
- Transport of chemical process gases (chlorine, hydrogen chloride, ethylene)
- Hydrogen filling and hydrogen refueling station boosting
- Carbon Capture, Utilization, and Storage (CCUS)
- Natural gas peak shaving and pipeline network boosting
- High-purity inert gas circulation in the pharmaceutical and electronics industries
Why Choose Sollant?
- Safety and Compliance: All sealing solutions and explosion-proof designs adhere to API 619 and SH/T 3156 standards.
- Long-Cycle Operation: Bearings are designed for a service life exceeding 100,000 hours, ensuring a major overhaul interval of over five years.
- Optimized Cost-Performance: By optimizing the supply chain, we offer highly competitive pricing while maintaining German-standard precision.
- Extensive Experience: With 22 years of industry expertise, we possess proven capabilities in handling hundreds of special media, including hydrogen and natural gas.
FAQ
Q: What types of gases can SOLLANT process gas compressors handle?
A: Our compressors are engineered to handle a wide range of industrial process gases. Through custom metallurgy (carbon steel, stainless steel, etc.) and specialized sealing systems, we match the compressor design safely to your specific gas composition.
Q: What makes the single-screw compressor safe for explosive or volatile gases?
A: The single-screw airend utilizes an innovative metal-to-non-metal meshing structure. Unlike traditional dual-metal screw compressors, this configuration completely eliminates mechanical friction sparks during operation, providing an essential layer of safety when handling flammable or reactive process gases.
Q: Can SOLLANT customize the compressor to match our specific flow and pressure requirements?
A: Absolutely. Every process gas compressor is built-to-order. We customize the unit's volumetric flow rate, discharge pressure curves, airend type (single or double screw), and wetted materials to seamlessly integrate into your existing industrial plant layout and budget.
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