75-110KW Oil-Free Booster Compressor

75-110KW Oil-Free Booster Compressor

Oil-free booster compressor ensures 100% oil-free high-pressure output, runs quietly with low vibration, and features intelligent safety protection.
Model: 83-SWWZ
Inlet Press: 1.0Mpa
Disc Press: 2.5-4.0Mpa
Flow: 14.0-24.0m³/min
Pwr: 75-110kw
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75-110KW Oil-Free Booster Compressor

 

Oil-free booster compressor ensures 100% oil-free high-pressure output, runs quietly with low vibration, and features intelligent safety protection.

Model: 83-SWWZ

Inlet Press: 1.0Mpa

Disc Press: 2.5-4.0Mpa

Flow: 14.0-24.0m³/min

Pwr: 75-110kw

 

Key Product Features

 

1

Completely oil-free compression design, suitable for applications requiring high gas purity

2

High-pressure boosting capability to meet diverse industrial and specialty gas compression needs

3

Key gas-contacting components made of stainless steel for corrosion resistance and long service life

4

Equipped with automatic shutdown protection for high-temperature and high-pressure conditions

5

Features multi-stage pressure relief valves to enhance high-pressure system safety

6

Integrated timer facilitates operational management and maintenance planning

7

Compact and lightweight structure for easier installation, handling, and on-site maintenance

8

Low operating costs; eliminates the need for lubricating oil, oil filters, and associated maintenance

9

ISO 9001 and CE certified, ensuring quality and safety

10

Customizable configurations based on gas type, pressure, flow rate, and installation environment

 

Wide Range of Applications

 

Thanks to their exceptional performance and high-pressure output capabilities, these oil-free air boosters are widely used across major industrial and high-tech sectors:

  • Packaging Manufacturing: PET blow molding
  • Energy & Power: Power generation, petrochemicals
  • Heavy Industry & Manufacturing: Defense, steel, shipbuilding, machinery & electronics, mining
  • Specialized Processes: Leak testing, refrigeration
  • Consumer & Cutting-Edge Sectors: Food & beverage, aerospace

OIL -FREE BOOSTER AIR COMPRESSOR3

 

Comprehensive Professional Service Guarantee

 

We provide not only industry-leading technology and superior products but also a worry-free, full-lifecycle experience. Our professional service team offers:

Pre-sales Consultation

Precise assessment of operational requirements and expert guidance on equipment selection to ensure the perfect fit.

In-sales Support

Professional technical coordination and efficient delivery processes to ensure smooth project execution.

Worry-free After-sales Service

Meticulous maintenance and technical support to safeguard your production operations.

Case Study: PET Bottle Blowing Project in Russia

 

Project Background

The Russian food and beverage industry imposes strict quality standards for PET packaging. Compressed air must meet the ISO 8573-1 Class 0 oil-free standard to eliminate the risk of oil contamination during the bottle-blowing process. The process typically requires high-pressure, clean air at 3.5–4.0 MPa (35–40 bar). The project utilizes a solution combining oil-free booster compressors with necessary auxiliary equipment.

Key Advantages
  • Guaranteed 100% Oil-Free Operation: ISO 8573-1 Class 0 certified, preventing oil contamination that could compromise bottle quality and food safety.
  • Significant Energy Savings: Variable Speed ​​Drive (VSD) technology offers average energy savings of up to 35% compared to fixed-speed models.
  • Controllable Maintenance Costs: A hybrid system design reduces the number of components and extends maintenance intervals.
  • Easy Installation: No special foundation is required, allowing for rapid deployment and commissioning.
Operational Results

This system has been successfully implemented in PET bottle-blowing projects across multiple countries; it meets continuous operation demands and delivers stable pressure output, effectively ensuring the efficient operation of production lines. Russia also possesses domestic manufacturing capabilities for PET bottle-blowing equipment and associated compressed air systems.

 

Frequently Asked Questions

 

Q1: For what high-pressure air supply requirements are oil-free booster air compressors suitable?

They are ideally suited for a wide range of high-end applications requiring a clean, oil-free, high-pressure air supply, including:

  • PET blow molding: High-pressure blow molding of plastic containers such as beverage bottles and edible oil bottles.
  • Energy and industrial manufacturing: Control air for power systems, process pressurization in petrochemicals, military equipment testing, high-pressure operations in the steel and shipbuilding industries, and mining.
  • Specialized processes and testing: High-pressure leak detection, airtightness testing for refrigeration equipment, purging of precision aerospace components, and sectors with extremely strict gas purity requirements, such as food and beverage processing.

Q2: How do I select the right oil-free air booster compressor model based on operating conditions?

Selection should be based primarily on the following key industrial parameters:

  • Flow Rate Matching (Discharge Capacity): The booster's intake flow rate and processing capacity must match the output of your existing upstream oil-free air source to ensure a balanced air supply.
  • Inlet/Outlet Pressure Differential: Determine the inlet pressure provided by the upstream system (medium-to-low pressure) and the target discharge pressure required by the end-use process; this establishes the necessary pressure ratio and number of compression stages.
  • Air Usage Characteristics: Consider whether your production involves intermittent air usage or continuous, heavy-load operation when evaluating power margins and cooling methods. It is recommended that professional technicians perform precise calculations and scientific model selection based on your specific operating conditions.

Q3: Does an oil-free booster air compressor require additional air treatment during operation?

This depends on the quality of the incoming air supply and the specific cleanliness standards required by the downstream process:

  • Upstream Purification: Since the booster performs a secondary stage of compression, the incoming air must undergo rigorous filtration and drying to protect the internal oil-free core components and ensure air quality.
  • Downstream Configuration: If the end-use process has stringent requirements regarding air dew point and particulate content (such as in precision electronics or food-grade applications), it is generally recommended to install high-precision filters and a refrigerated or desiccant dryer at the booster's discharge outlet to deliver clean, high-pressure air that meets specific standards.

Q4: Is the oil-free booster air compressor capable of continuous operation?

Yes. This series features an industrial-grade design, high-quality oil-free and wear-resistant materials, and an efficient cooling system, ensuring excellent thermal balance and operational stability. It is fully capable of meeting the demands of prolonged, high-load continuous operation in industrial production, providing a reliable and steady supply of high-pressure air for your production line.

 

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